American-Lincoln 7760 User Manual Page 1

7765, 7760 revised 3/08 FORM NO. 56042472PARTS LISTAmerican-Lincoln Models (7765): 505-255, 505-256, 505-257, 505-258, 505-259505-260, 505-261Alto M

FORM NO. 560424727765, 776010128951011191012131626251514232724622172118720145438P-5151/9606MAIN BROOM LIFT LINKAGE

FORM NO. 560424727765, 7760100GM 3.0 LITER - GAS & LP ENGINES (EXHAUST SYSTEM)07-1

101FORM NO. 560424727765, 7760GM 3.0 LITER - GAS & LP ENGINES (EXHAUST SYSTEM) Item Ref. No. Qty Description 1 0777-068 1 Engine, GM 3.0 LP

FORM NO. 560424727765, 7760102GM 3.0 LITER - GAS & LP ENGINES (FAN, RADIATOR HOSES)07-6

103FORM NO. 560424727765, 7760GM 3.0 LITER - GAS & LP ENGINES (FAN, RADIATOR HOSES) Item Ref. No. Qty Description 1 0777-068 1 Engine, GM 3

FORM NO. 560424727765, 7760104LP FUEL TANK ASSEMBLY07-1

105FORM NO. 560424727765, 7760LP FUEL TANK ASSEMBLY Item Ref. No. Qty Description 1~! 7-16-05049 1 Coupling (Woodward N3-0042-1) 2~! 8-56-050

FORM NO. 560424727765, 7760106LP FUEL TANK ASSEMBLY CE07-1

107FORM NO. 560424727765, 7760LP FUEL TANK ASSEMBLY CE Item Ref. No. Qty Description 1 56109115 1 Tube, LP Fuel 2 56109116 1 Hose Assy, LPG

FORM NO. 560424727765, 7760108MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES)08-3

109FORM NO. 560424727765, 7760MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES) Item Ref. No. Qty Description 1 0777-052 1 Engine Assy., Mits

11FORM NO. 560424727765, 7760MAIN BROOM LIFT LINKAGE Item Ref. No. Qty Description 1 8-39-00003 2 Knob 2 7-41-05082 1 Lever, Main Broom 3 7

FORM NO. 560424727765, 7760110MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE)

111FORM NO. 560424727765, 7760MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) Item Ref. No. Qty Description 1 7-81-00273 1 Support, Engine

FORM NO. 560424727765, 7760112MITSUBISHI S4Q2 DIESEL ENGINE (FUEL SYSTEM)06-9

113FORM NO. 560424727765, 7760MITSUBISHI S4Q2 DIESEL ENGINE (FUEL SYSTEM) Item Ref. No. Qty Description 1 2-00-04801 2 Flat Washer, 1.00 x .39

FORM NO. 560424727765, 776011471082-4/2-06MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION)

115FORM NO. 560424727765, 7760MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION) Item Ref. No. Qty Description 1 7-08-01206 1 Bracket, Air Cleaner

FORM NO. 560424727765, 7760116812341617562079121019111222101010109182101415131112P4747ecp-PPGas (only) return line(7-33-02619) runs downside of tank t

117FORM NO. 560424727765, 7760FUEL TANK (DIESEL) Item Ref. No. Qty Description 1 2-00-00221 8 Screw, 1/4-20 x .750 HHC 2 2-00-00518 10 Loc

FORM NO. 560424727765, 7760118RADIATOR ASSEMBLY07-6

119FORM NO. 560424727765, 7760RADIATOR ASSEMBLY Item Ref. No. Qty Description 1 7-62-01011 1 Radiator NOTE 1 Before TSBUS2007-962 56109131 1

FORM NO. 560424727765, 7760123422132311102420212526161721993451678P5149/9609143371593513151412323128273072918SIDE BROOM (VARIABLE DUMP)

FORM NO. 560424727765, 7760120DECALS08-3

121FORM NO. 560424727765, 7760DECALS Item Ref. No. Qty Description 1*< REF 1 Patent/Patents Pending 2 8-18-00490 1 Bi-directional Pedal 3

FORM NO. 560424727765, 7760122CE KIT08-3

123FORM NO. 560424727765, 7760CE KIT Item Ref. No. Qty Description #1 56416517 1 Static Strap 2 8-41-05087 1 Latch 3 7-41-05099 1 Brake Lev

FORM NO. 560424727765, 776012412345671014198212311122022917816227181581311121371003/5-02STEERING & INSTRUMENT PANEL

125FORM NO. 560424727765, 7760STEERING & INSTRUMENT PANEL Item Ref. No. Qty Description 1 8-11-00022 1 Cap, Steering Wheel 2 7-89-08041 1

FORM NO. 560424727765, 7760126INSTRUMENT PANEL CONNECTIONS07-6

127FORM NO. 560424727765, 7760INSTRUMENT PANEL CONNECTIONS Item Ref. No. Qty Description 1^ 7-82-00026 1 Key Switch (K-SW) 2^ 8-82-00024 1

FORM NO. 560424727765, 7760128 SPARE PARTS – GAS/LP (VARIABLE DUMP) MACHINES BROOM & HOPPER COMPONENTS 7-25-08036 1 Flap, Broom Chamber

129FORM NO. 560424727765, 7760SPARE PARTS - DIESEL (VARIABLE DUMP) MACHINE OPTION NO. 0780-621 BROOM & HOPPER COMPONENTS 7-25-08036 1 F

13FORM NO. 560424727765, 7760SIDE BROOM (VARIABLE DUMP) Item Ref. No. Qty Description 1 8-08-03107 1 Side Broom 2 0885-061 1 Hydraulic Broom

FORM NO. 560424727765, 7760130SPARE PARTS - DIESEL (MANUAL DUMP) MACHINES OPTION NO. 0780-625 BROOM & HOPPER COMPONENTS 7-25-08052 1 Fl

131FORM NO. 560424727765, 7760ENGINE SERVICE PARTS - MITSUBISHI S4Q2 DIESEL Item Ref. No. Qty Description 0775-287 1 Alternator 7-23-00022 1 F

FORM NO. 560424727765, 7760132ENGINE SERVICE PARTS - GM 3.0 GAS/LP Item Ref. No. Qty Description 56109000* 1 ECU, 2006 LP Cert 3.0L NOTE 1

133FORM NO. 560424727765, 7760ENGINE SERVICE PARTS - GM 3.0 GAS/LP (continued) Item Ref. No. Qty Description 56109033 1 Throttle Body, Bosch 4

FORM NO. 560424727765, 7760134MACHINE HARNESS ROUTING DIAGRAM (GAS/LP/DIESEL)42201934,26,27,10,21172011288326,24,25,36324,36,3713931651430,29,31,3317H

135FORM NO. 560424727765, 7760 Key No. Ref. No. Qty Description 1 7-82-00017 Ref. Switch, Float (Solution Low) 2 7-82-00021 Ref. Switch, Fl

FORM NO. 560424727765, 7760136HYDRAULIC SCHEMATIC (VARIABLE DUMP)

137FORM NO. 560424727765, 7760HYDRAULIC SCHEMATIC (MANUAL DUMP)

FORM NO. 560424727765, 7760138ELECTRICAL SCHEMATIC (GAS/LP/DIESEL)12 VOLT BATTERYCB-1SHAKER RELAYR18730MTRPMSHAKER MOTORCB-2H-PBHORNBATTSTIGNACCCB-3CB

FORM NO. 560424727765, 77601410112013651311114171812161543192013211137892171014/1-06BROOM & BRUSH CHAMBER DOOR

14600 21st Avenue NorthPlymouth, MN 55447-3408www.americanlincoln.comPhone: 800-331-7692Fax: 877-877-2586©2008 American-Lincoln

15FORM NO. 560424727765, 7760BROOM & BRUSH CHAMBER DOOR Item Ref. No. Qty Description 1 7-19-08101 1 Door, Left Hand Broom Chamber 2 7-19

FORM NO. 560424727765, 7760162928282726362535242928293416413132152019302928292222314133837121181718222339406362524337615121113122223345242562222326277

17FORM NO. 560424727765, 7760HOPPER SYSTEM (MANUAL DUMP) Item Ref. No. Qty Description 1 7-79-00091 4 Hopper Flap Strap 2 2-00-00205 15 Scr

FORM NO. 560424727765, 776018HOPPER SYSTEM (VARIABLE DUMP)08-3

19FORM NO. 560424727765, 7760HOPPER SYSTEM (VARIABLE DUMP) Item Ref. No. Qty Description 1 7-32-06017 1 Hopper 2 7-08-00840 1 Bracket, Impel

FORM NO. 560424727765, 77602TABLE OF CONTENTSDESCRIPTION PageMain Frame (Variable Dump) ...

FORM NO. 560424727765, 77602016545916545969166066606561606561626364636760166668P5148a-ecp/1-04HOPPER SYSTEM (FILTER & IMPELLER)

21FORM NO. 560424727765, 7760HOPPER SYSTEM (FILTER & IMPELLER) Item Ref. No. Qty Description 12 2-00-00491 1 Grommet 16 2-00-00641 6 Nut

FORM NO. 560424727765, 776022HOPPER SYSTEM (VALVE, DUMP LINKAGE)06-9

23FORM NO. 560424727765, 7760HOPPER SYSTEM (VALVE, DUMP LINKAGE) Item Ref. No. Qty Description 1 8-88-00053 1 Hopper Control Valve 2 2-00-049

FORM NO. 560424727765, 776024SCRUB DECK & BRUSHES08-3

25FORM NO. 560424727765, 7760SCRUB DECK & BRUSHES123456789101112 Item Ref. No. Qty Description 1 7-27-07172 1 53” Scrub Deck *2 0702-069

FORM NO. 560424727765, 776026REAR & SIDE SQUEEGEES

27FORM NO. 560424727765, 7760REAR & SIDE SQUEEGEES Item Ref. No. Qty Description 1 7-86-08032 1 Squeegee - Weldment 2 7-20-06009 1 Duct

FORM NO. 560424727765, 77602871079/12-05SQUEEGEE LIFT

29FORM NO. 560424727765, 7760SQUEEGEE LIFT Item Ref. No. Qty Description 1 2-00-05345 1 Screw, 3/4-10 X 4.0 HHC 2 7-75-01166 1 Spacer 3 7-0

3FORM NO. 560424727765, 7760TABLE OF CONTENTS (con’t)DESCRIPTION PageGM 3.0 Liter Gas Engine (Air Filtration System) ...

FORM NO. 560424727765, 776030SWING SQUEEGEE SUPPORT08-3

31FORM NO. 560424727765, 7760SWING SQUEEGEE SUPPORT Item Ref. No. Qty Description 1# 7-08-00837 1 Pivot Bracket, Left 2# 7-08-00838 1 Pivot B

FORM NO. 560424727765, 7760322118302814262920272515161713TO SOLUTIONBRACKET19323334353224122124313232567111089P4735b/11-0431SOLUTION TANK

33FORM NO. 560424727765, 7760SOLUTION TANK Item Ref. No. Qty Description 1~ 7-83-04168 1 Solution Tank, Stainless Steel (Standard) 7-83-0416

FORM NO. 560424727765, 776034SOLUTION FEED LINKAGE07-1

35FORM NO. 560424727765, 7760SOLUTION FEED LINKAGE Item Ref. No. Qty Description 1 2-00-00644 3 Fiber Insert Nut, Hex 5/16 - 18 x Hex 2 3

FORM NO. 560424727765, 7760364427352825362930352429130131520192122333214263134201513101189541011841011823DRAINAGE HOSE61323494848237383945464746502774

37FORM NO. 560424727765, 7760RECOVERY TANK Item Ref. No. Qty Description 1* 7-83-04218 1 Recovery Tank - Stainless Steel (Standard) 7-83-042

FORM NO. 560424727765, 7760383SOLUTIONTANK15942429434UPPERCOVER2322212042726813355781819172426272102025272618191718262727262926332830313212111RECOVERY

39FORM NO. 560424727765, 7760RECOVERY TANK LID Item Ref. No. Qty Description 1 7-16-07380 1 Recovery Tank Lower Cover 2 7-16-07295 1 Recove

FORM NO. 560424727765, 7760471080/1-06MAIN FRAME - VARIABLE DUMP

FORM NO. 560424727765, 7760401130123RECOVERYTANK LID45610712132232319521201929181723151454168P-4721/8-02VACUUM MOTOR & FLOAT

41FORM NO. 560424727765, 7760VACUUM MOTOR & FLOAT Item Ref. No. Qty Description 1 7-34-04002 1 Impellor 2 2-00-00402 1 Flat Washer, .750

FORM NO. 560424727765, 776042FRONT WHEEL & BRAKE

43FORM NO. 560424727765, 7760FRONT WHEEL & BRAKE Item Ref. No. Qty Description 1 7-08-02006 1 Brake Caliper Assembly Weldment 8-08-02036

FORM NO. 560424727765, 776044BRAKE LINKAGE07-1

45FORM NO. 560424727765, 7760BRAKE LINKAGE Item Ref. No. Qty Description 1 7-70-05145 1 Cross Shaft 2 7-55-00009 1 Brake Pedal 3 8-50-05063

FORM NO. 560424727765, 77604671020/12-04REAR WHEEL

47FORM NO. 560424727765, 7760REAR WHEEL Item Ref. No. Qty Description 1 7-81-00225 1 Support, Rear Wheel 2~ 0885-051-1 1 Hydraulic Motor

FORM NO. 560424727765, 77604871076-1/12-05FORWARD/REVERSE CONTROL (GM 3.0)

49FORM NO. 560424727765, 7760FORWARD/REVERSE CONTROL (GM 3.0) Item Ref. No. Qty Description 1 7-03-04105 1 Transmission Arm 2 2-00-00501 24

5FORM NO. 560424727765, 7760MAIN FRAME - VARIABLE DUMP Item Ref. No. Qty Description 1 7-27-07231 1 Main Frame 2 7-16-07313 1 Cover, LH Supp

FORM NO. 560424727765, 77605071076-2/4-06FORWARD/REVERSE CONTROL (GM 3.0) con’t.

51FORM NO. 560424727765, 7760FORWARD/REVERSE CONTROL (GM 3.0) con’t INSTALLATION INSTRUCTIONS

FORM NO. 560424727765, 776052FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL)06-8

53FORM NO. 560424727765, 7760FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL) Item Ref. No. Qty Description 1 2-00-00594 11 Nut, Hex 1/4 - 20 x .437

FORM NO. 560424727765, 776054OPERATOR COMPARTMENT08-3

55FORM NO. 560424727765, 7760OPERATOR COMPARTMENT Item Ref. No. Qty Description 1* 2-00-02011 1 Plastic Plug, .440 Dia. 2* 7-14-07006 1 Clev

FORM NO. 560424727765, 776056191242613282133278734511FROM RESERVOIRTO RETURN MANIFOLDCPPTT111 243721TO DOUBLE GEAR PUMPSECONDARY PORT - BOTTOMTO VAC M

57FORM NO. 560424727765, 7760HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) Item Ref. No. Qty Description 1< 8-33-02277 2 Hydraulic Hose ORS 4-STR 11

FORM NO. 560424727765, 776058SUCTION & RETURN HOSES (VARIABLE DUMP)

59FORM NO. 560424727765, 7760SUCTION & RETURN HOSES (VARIABLE DUMP) Item Ref. No. Qty Description 2* 7-33-02333 1 Hydraulic Hose ORS 4-90°

FORM NO. 560424727765, 7760671081/1-06MAIN FRAME - MANUAL DUMP

FORM NO. 560424727765, 776060HYDRAULIC HOSE SYSTEM (MANUAL DUMP)

61FORM NO. 560424727765, 7760HYDRAULIC HOSE SYSTEM (MANUAL DUMP) Item Ref. No. Qty Description 1 8-33-02192 (see page 62-63) 1 Hydraulic Hose

FORM NO. 560424727765, 776062A13MAINBROOMMOTORMAINCONTROLVALVEDRIVE &AUXILIARYPUMPRETURNMANIFOLDSCRUBBRUSHMOTORPOWERSTEERINGCYLINDERDRIVEWHEELMOTO

63FORM NO. 560424727765, 7760SUCTION & RETURN HOSES (MANUAL DUMP) Item Ref. No. Qty Description 1 8-33-02192 1 Hydraulic Hose ORS 8 Str. to

FORM NO. 560424727765, 776064421563TO PRESSURE PORT OFDUST CONTROL MOTORTO RETURN MANIFOLDTO UNION FITTING THENTO PRESSURE PORT OFDUST CONTROL MOTORP-

65FORM NO. 560424727765, 7760ABTO PORT "3" ON SIDEBROOM CONTROL VAVLETO PORT "1" ON SIDEBROOM CONTROL VALVE1345542P4379A/9809FROM

FORM NO. 560424727765, 776066P3810b-0603123457767REF SCRUB DECKFRONT OFMACHINESCRUB MOTORS & FITTINGS Item Ref. No. Qty Description 1 2-00-04

67FORM NO. 560424727765, 7760163124511TO "C2" PORT ON CYLINDERCONTROL VALVETO "C3" PORT ON CYLINDERCONTROL VALVETO "C4"

FORM NO. 560424727765, 776068TO WORK PORT "C" ON HOPPER PUMP VALVETO WORK PORT "D" ONHOPPER DUMP VALVETO WORK PORT "A" O

69FORM NO. 560424727765, 7760POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS Item Ref. No. Qty Description 1 7-33-02194 Ref. H

7FORM NO. 560424727765, 7760MAIN FRAME - MANUAL DUMP Item Ref. No. Qty Description 1 7-27-07174 1 Main Frame 2 7-16-07386 1 Cover, Steering

FORM NO. 560424727765, 77607013REAR PORTFRONT PORTTO RETURNMANIFOLDTO LEFT WORK PORTOF TRANSMISSIONTO RIGHT WORK PORTOF TRANSMISSIONRESERVOIR121511914

71FORM NO. 560424727765, 7760REAR WHEEL MOTOR & FITTINGS Item Ref. No. Qty Description 1 2-00-00644 1 Nut, Fiber Lock 5/16 - 18 THD’s 2 7

FORM NO. 560424727765, 776072HYDRAULIC RESERVOIR, FILTER, & FITTINGS08-3

73FORM NO. 560424727765, 7760HYDRAULIC RESERVOIR, FILTER, & FITTINGS - EXPLODED VIEW Item Ref. No. Qty Description 1 8-11-00026 1 Reservoir

FORM NO. 560424727765, 776074TO VAC MOTORDRIVE PUMP & FITTINGS Item Ref. No. Qty Description 1 2-00-04979 1 ORFS Connector, 1 1/16-12 to 13

75FORM NO. 560424727765, 776071011-17/2-06VAC MOTORS & FITTINGS Item Ref. No. Qty Description 1 2-00-04885 2 Fitting, 90º Elbow (O-Ring) 2

FORM NO. 560424727765, 776076TO RESERVOIR15TO PORT "2" ON MAINCONTROL VALVE24346TO UNION FITTINGP4837/9608DUST CONTROL IMPELLER & FITTIN

77FORM NO. 560424727765, 7760TO PRIORITYPORT ON DOUBLEGEAR PUMPTO PORT “T” ON CYLINDERCONTROL BLOCKTO POWER STEERINGCYLINDERTO POWER STEERINGCYLINDERT

FORM NO. 560424727765, 776078TO HOPPER DUMP VALVETO DUST CONTROLMOTORTO MAIN BROOM MOTOR(BOTTOM PORT)TO PORT "2” ON SIDE BROOM VALVETO AUXILIARY

79FORM NO. 560424727765, 7760MAIN CONTROL VALVE & FITTINGS Item Ref. No. Qty Description 1 7-88-00071 1 Valve 2 2-00-04970 4 Fitting - S

FORM NO. 560424727765, 77608123456789103411353713141516541718222338SEE BROOMLIFT LINKAGE362425262321212054331718323130292827198P4738/9606MAIN BROOM AS

FORM NO. 560424727765, 776080FROM SIDE BROOM VALVEFROM REAR OIL COOLERFROM DRIVE PUMPFROMRESERVOIRFROM FRONTPORT OF HOPPERLIFT CYLINDERFROM CASEDRAIN

81FORM NO. 560424727765, 7760RETURN MANIFOLD & FITTINGS (VARIABLE DUMP) Item Ref. No. Qty Description 1 2-00-02638 2 Screw, 1/4-20 x 3.0 HH

FORM NO. 560424727765, 776082RETURN MANIFOLD & FITTINGS (MANUAL DUMP)

83FORM NO. 560424727765, 7760RETURN MANIFOLD & FITTINGS (MANUAL DUMP) Item Ref. No. Qty Description 1 2-00-02638 2 Screw, 1/4-20 x 3.0 HHC

FORM NO. 560424727765, 7760842847153TPABC1C3C2C4TO LOWER PORT OFSQUEEGEE CYLINDER8-33-02218TO UPPER PORT OFSCRUB DECK CYLINDER7-33-02189TO UPPER PORT

85FORM NO. 560424727765, 7760CYLINDER CONTROL VALVE & FITTINGS Item Ref. No. Qty Description 1 2-00-04596 2 Screw, 1/4-20 x 3.50 HHC 2 7-8

FORM NO. 560424727765, 77608610865765113412291TO RESERVOIRTO PORT “P” ON MAINCONTROL VALVETO RELIEF VALVE INRECOVERY TANK LIDTO PORT “P”ON POWERSTEERI

87FORM NO. 560424727765, 7760AUXILIARY PUMP & FITTINGS (DIESEL)481061322125576TO RESERVOIRTO PORT“P” ON MAINCONTROL VALVETO RELIEF VALVE INRECOVER

FORM NO. 560424727765, 776088171516201641,18,2119,22,2323171615141332121110985121110987654TO STARTERTO GROUNDGAS&LPDIESEL71001revB/2-06BATTERY

89FORM NO. 560424727765, 7760BATTERY Item Ref. No. Qty Description 1 7-90-07514 1 Cable, Battery (+) (to Starter) (Gas/LP) 2 0875-008 1 Bat

9FORM NO. 560424727765, 7760MAIN BROOM ASSEMBLY Item Ref. No. Qty Description 1 0882-040 1 Hydraulic Motor, Broom Drive 2 2-00-03838 1 Key,

FORM NO. 560424727765, 776090ENGINE COVER08-3

91FORM NO. 560424727765, 7760ENGINE COVER Item Ref. No. Qty Description 1 7-16-07505 1 Engine Cover 2 7-81-00138 1 Center Support Weldment

FORM NO. 560424727765, 776092GAS TANK - GM 3.0 LITER ENGINE07-1

93FORM NO. 560424727765, 7760GAS TANK - GM 3.0 LITER ENGINE Item Ref. No. Qty Description 1 56109112 1 Gasoline Tank Weldment 2 7-13-07243 4

FORM NO. 560424727765, 776094GM 3.0 LITER - GAS ENGINE (AIR FILTRATION SYSTEM)

95FORM NO. 560424727765, 7760GM 3.0 LITER - GAS ENGINE (AIR FILTRATION SYSTEM) Item Ref. No. Qty Description 2 7-08-01324 1 Bracket, Air Cleaner

FORM NO. 560424727765, 776096GM 3.0 LITER - LP ENGINE (AIR FILTRATION SYSTEM)07-1

97FORM NO. 560424727765, 7760GM 3.0 LITER - LP ENGINE (AIR FILTRATION SYSTEM) Item Ref. No. Qty Description 1 0777-068 1 Engine, GM 3.0 LP 2 7

FORM NO. 560424727765, 77609871074-1/12-05GM 3.0 LITER - GAS & LP ENGINES (SUPPORTS, BRACKETS)

99FORM NO. 560424727765, 7760GM 3.0 LITER - GAS & LP ENGINES (SUPPORTS, BRACKETS) Item Ref. No. Qty Description 1 0777-068 1 Engine, GM 3.0